Before programming, it is necessary to analyze the processing technology of metallic silicon, formulate the processing plan, select the appropriate tool, and determine the cutting parameters. In programming, some technical issues need to be dealt with, such as tool setting and machining routes. So process analysis in programming is very important. When processing metal silicon on an ordinary machine tool, the operating procedure of each process is specified by the process plan or process card, and the operator processes the metal silicon according to the steps specified in the process card. When processing metal silicon on a metal silicon machine tool, it is necessary to program all the process, process parameters and displacement data to control the processing of the machine tool. The machining process of silicon metal machine tool is basically the same as that of ordinary machine tool in principle, but the whole process of metal silicon machining is automated, so it has its own characteristics:
1. The content of the process is complex
This is because metal silicon machine tools are more expensive than ordinary machine tools, and simple processing procedures are not cost-effective. Therefore, complex procedures are usually arranged on metal silicon machine tools, even those that are difficult to complete on ordinary machine tools.
2. The arrangement of work steps is more detailed
This is because when programming the metal silicon machine tool processing technology, the issues that do not need to be considered in the ordinary machine tool processing technology cannot be ignored, such as the arrangement of the work steps in the process, the tool setting point, the tool change point, and the determination of the processing route.
3. Complete all technological processes according to procedures.
4. The metal silicon processing program is the bibei file of the metal silicon machine tool.
5. The metal silicon machine tool is controlled by program instructions, and the whole process of processing is carried out automatically according to the program instructions.
6. The metal silicon processing program not only includes the metal silicon process, but also includes the bixu process parameters to complete the process, such as cutting parameters, feed route, tool size number and machine tool motion process.
7. Metal silicon has high processing efficiency, high processing accuracy, low labor intensity, and strong adaptability to different workpieces.
Metal silicon metal silicon processing has the following advantages:
1. The number of self-tools is greatly reduced, and complex tooling is not required for processing metal silicon with complex shapes. If you want to change the shape and size of metal silicon, you only need to modify the metal silicon processing procedure, which is suitable for new product development and modification.
2. The processing quality is stable, the processing accuracy is high, and the repeat accuracy is high, which can meet the processing requirements of the aircraft.
3. High production efficiency under the conditions of multi-variety and small-batch production can reduce the time of production preparation, machine tool adjustment and process inspection. Using the best cutting amount can reduce the cutting time.
4. It can process complex curved surfaces that are difficult to process by conventional methods, and even process some unobservable processed parts.
The disadvantage of silicon metal processing is that the cost of machine tools and equipment is high, and the level of maintenance personnel is high.
The above information is provided by crystalline silicon supplier.